Fixtures are the method used to hold down workpieces, which are the items that will be cut. There are many different ways to do this and the following describes the method I have chosen.

Once my CNC machine was assembled, the surface looked like this:

baretable.jpg

It is pretty much a piece of wood held down by four bolts. We can’t directly attach the workpiece to this surface however because when we cut all the way through the workpiece we will gouge the surface of the CNC machine. Therefore we need a sacrificial piece of wood in between. This sacrificial wood can be thrown away when it is no longer useful and replaced. In addition to using a method which allows the sacrificial wood to be easily installed and removed, it would be nice to allow different sizes of sacrificial wood.

The solution I used for this is a grid of holes which allow bolts to be used. I decided to use a row of five bolt holes down each side of the CNC surface, regularly spaced apart. The four corner holes are 1.5″ in from each edge. The remaining holes are spaced 3 gaps of 6″ and 1 gap of 5.5″ apart along the longest edges.

drilledholes.jpg

To drill the holes I used a 5/16″ wood spade bit. The next step is to attach 1/4″ - 20 x 5/16″ tee nuts. I achieved this by hammering them in. Attach the tee nuts to the underside of the CNC surface.

tnutsinstalled.jpg

After reinstalling the CNC surface I cut a piece of sacrificial wood. I used scrap 1/4″ MDF from Home Depot. A sheet 4ft x 2ft cost me about $5. I cut the MDF down to 16″ x 9″ and drilled 5/16″ holes 1.5″ in from each edge (four holes in total). The MDF was then bolted down to the CNC surface using 1/4″ - 20 x 1″ bolts.

sacrificeinstalled.jpg

The final step was to use double-sided carpet table to fix the workpiece down onto the sacrificial wood.

finished.jpg

Topic attachments
I Attachment Action Size Date Who Comment
jpgjpg baretable.jpg manage 24.3 K 14 Jun 2008 - 22:17 AndyAyre CNC Surface
jpgjpg drilledholes.jpg manage 32.7 K 14 Jun 2008 - 22:18 AndyAyre Drilled holes
jpgjpg finished.jpg manage 24.2 K 14 Jun 2008 - 22:18 AndyAyre Fixtures finished
jpgjpg sacrificeinstalled.jpg manage 25.8 K 14 Jun 2008 - 22:18 AndyAyre Sacrificial wood
jpgjpg tablereinstalled.jpg manage 20.7 K 14 Jun 2008 - 22:18 AndyAyre CNC surface installed
jpgjpg tnutsinstalled.jpg manage 22.5 K 14 Jun 2008 - 22:18 AndyAyre Tee nuts installed
Topic revision: r1 - 14 Jun 2008 - 22:20:04 - AndyAyre
 
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